• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The invention relates to a device comprising a container with a heater. The first pump and the first heat exchange device are connected in series to the container by a pipe and the ports. The dispensing device of the initial mixture is also connected to the container by the pipe and the suspensions. The droppers are connected to the ends of the output channels of the initial mix dispensing device, under which a receiving semiconductor is installed, which is connected by a conduit and a second heat exchange device to a second pump. and a prepared pellet collector having replaceable threads. The production of standard size pellets is planned.
    公开号:BE1018341A6
    申请号:E2008/0629
    申请日:2008-11-19
    公开日:2010-09-07
    发明作者:
    申请人:Khachatryan Robert；Khachatryan Tigran；
    IPC主号:
    专利说明:

    DESCRIPTION
    DEVICE FOR PRODUCING A SUBSTITUTION PRODUCT
    GRANULAR CAVIAR
    The present invention relates to the production of a food, and in particular to a device for producing a granular food that can be used for the production of a caviar substitution product.
    A device for producing a granular caviar substitution product is known which comprises a heat-resistant hermetic container for initial mixing, a pelletizing group and a receiving device comprising a cooling jacket, a receiving funnel at the top fixed by the heating element, an extrusion unit of the initial mixture from the vessel connected to a sawtooth pump or a pressure vessel through a pipe, a spraying device for the creation and formation of drops from a non-flowing liquid for the initial mixture, a pellet collector, a container for the separation of the vegetable oil pellets and a semi-tubular device for the transfer of the granules (Certificate of USSR authorization No. 276725, MAD A23L 1/328, 1970).
    -------- The - - - - - - - - - - - device's weakness is related to the generalization of the process and the unstable formation regime of the granules having As a result, granules of different sizes are formed, which is synonymous with significant losses. The inconsistency of the size of the granules formed is conditioned by the fact that, once the upper layer has passed through the vegetable oil, the flow of the initial mixture is ground and remains continuously in chaotic motion at 45-50 ° C. which is causing unrepairable changes.
    A device for producing a granular black caviar substitute product is also known which comprises an open container with outlet pipes for the initial mixing, a vegetable oil container for the formed liquid having a heating element therein. top, a container for separating the granules from the liquid and cooling them, a separating screen between the water draining vessel and the pipes for cooling the water and forming an overflow of liquid . The container for the forming liquid is directly installed on the container for the release of the forming liquid and the cooling and communicates therewith, the pipe for the cooling of the water is connected to the bottom of the container for separating the granules liquid and cooling, and the pipe for the overflow of the forming liquid is connected to the intermediate section of the last water - to the liquid limit in formation. Both containers are equipped with electric drive activators in the form of beaters which are installed in the intermediate section of the filling containers by a possibility of rotation and a water drain valve to empty the pellets. The container for initial mixing is a funnel and the liquid forming container has a lid having orifices at different locations around the center. The outlet pipes of the containers for initial mixing have a diameter of 3-5 mm and their outlet ends are connected to the openings of the lids (License of the Russian Federation No. 2029497, MAD A23L 1/328, 1995.).
    The defect of this device is an unstable regime of formation of granules conditioned by the permanent pressure changes (decrease) in the outlet pipes because of the decrease of the level of the initial mixture in the container, and on the other side by the trajectories and the characteristics of the movement of the granules (different formation conditions) which cause the formation of granules of different sizes, which is synonymous with significant losses because the heated upper layer of the formed liquid (vegetable oil) is mixed intensively with the lower colder layers if the mixing is carried out continuously by a mechanical mixer, and has no internal limit (hot-cold), and the mixture of the forming liquid has a vortex character (unstable). In addition, the preparation of the caviar takes place at + 15 ° C - + 40 ° C with a permanent contact for several hours with air containing microbes, so that it is possible that the product is contaminated by a microflora pathogenic or pathogenic under certain conditions, because of which the shelf life of the product decreases.
    The closest analog of the invention is a device for producing black caviar comprising an initial mixing vessel of components having outlet pipes with jet mixing tops, a source of gas pressure connected to the initial mixing vessel components, a cylindrical - granulator vessel for forming granules forming the pipe for overflowing excess formation liquid which is installed coaxially with the initial mixing vessel of the components before the outlet pipes. In addition, water jackets are installed around the cylindrical container - granulator for their heat stability, and storage is provided for the collection of prepared granules placed at the bottom of the container - granulator (USSR Certificate of Authorization No. 1782523 , MAD A23L 1/328, 1992).
    The defect of this device is also that a large amount of granules deviating from standard sizes is obtained, which requires another adjustment of the caviar granules and deteriorates the finished product. The difference in size of the granules is conditioned by the fact that the initial mixture flow entering the oil is cut into granules which remain in chaotic motion for a long time, bump into each other, stick to each other under conditions of temperature (86-90 ° C) which favors the uncontrollable modification of the shape and size of the granules. In addition, non-sterile air that may contain microbes reaches the initial mixing vessel, and the product may be contaminated with a pathogenic or pathogenic microflora under certain conditions, because of which the shelf life of the product decreases. .
    The object of the invention is to provide a device for producing a granular food product, such as a caviar substitute product, allowing the production of standard size granules without loss and reducing the risk of contamination of the product by a product. pathogenic or pathogenic microflora under certain conditions during production.
    The present invention therefore proposes a device for producing a granular food product, such as a caviar substitution product. The device comprises an initial component mixing vessel provided with outlet pipes with jet mixing tops, a gas pressure source connected to the initial mixing vessel of the components, a cylindrical-granulator vessel, water jackets, and a collector of the prepared granules, the initial mixing vessel of the components having a heater. A first pump and a first heat exchange device are connected in series to the container by a pipe and valves, having outlet pipes and the initial mixture dispensing device from both ends of the outlet pipes. Droppers are connected to the ends of the outlet pipes of the initial mix dispensing device, under which a receiving semiconductor is installed, which is connected by a conduit and a second heat exchange device to a second pump. and a prepared granule collector.
    The outlet pipes of the initial mixture dispensing device comprise valves to achieve the objective of the invention.
    Centrifugal pumps are used as first and second pipes also to achieve the object of the invention.
    The nets may be replaced as well to achieve the object of the invention.
    The invention is explained by way of the drawing (Figure 1), on which the following components are used: 1. initial mixing vessel; 2. electric heating device; 3. first heat exchange device; 4. second heat exchange device; 5. device for dispensing the initial mixture; 6. dropper; 7. valves; 8. first centrifugal pump; 9. second centrifugal pump; 10. semi-tubular receiving device; 11. collector of prepared granules; 12. nets.
    The device is adapted to the formation of spherical granules and the setting up of the main steps of the preparation of the granular caviar substitution product, in particular to the formation of spherical granules with a diameter of 2-3.5 mm from a mixture of proteins. Other steps in the production of caviar, such as, for example, coloring, painting, taste improvement can be carried out in common containers or in specific containers in known ways.
    The device works as follows.
    An initial mixture is prepared, which is a mixture of a proteinaceous colloid solution, for example milk, and jelly. To this end, jelly is added to boiling water and cooled, mixed with it and left for 90 minutes, then boiled milk and cooled to a temperature of 50 ° C is added. The temperature of the mixture should be 50-55 ° C maximum and the container serves for the initial mixing of the components 1. In this container 1, the temperature is maintained at 50 ° C by a heating device 2, from which the mixture The initial flow is directed to a dispensing device 5 via a first heat exchange device 3 by a first centrifugal pump 8, to add the heat losses.
    Stable pressure is maintained in the first device for dispensing the mixture by virtue of the fact that the two ends are connected to the initial mixing vessel of the components 1 by means of a pipe and valves 7. The initial mixture passes from the device for dispensing the mixture. in a semi-tubular receiving device 10 by means of droppers 6, connected to the initial mixture dispensing device 5. The droppers 6 are valves whose orifice has a diameter of 0.4-0, 6 mm. The droppers 6 have valves through which the diameters and the rate of formation are controlled. After falling into the hot oil, the drops of the initial mixture in the semi-tubular receiving device 10 are formed and the granules are obtained. They are distributed by the flow of oil and appear in a collector of prepared granules 11.
    The collector of prepared granules 11 comprises a net 12 whose vegetable oil is always separated, cooled in a second heat exchange device 4 at a temperature below 15 ° C., directed towards the semi-tubular receiving device 10, returned to the collector 11 by a second centrifugal pump 9. A flow of oil, synonymous with efficiency, is thus achieved.
    When a net 12 is filled with prepared pellets, it is removed from the collector without interfering with the operation of the device, since the pellets continue to be collected in the next net. More than 10 threads can be placed in the granule collector 11. The capacity, as well as the length of the initial mixture dispensing device 5, the width and the length of the semi-tubular receiving device 10 are conditioned by the efficiency required.
    The device can be placed in a sealed case to reduce the risk of contamination of the product by a pathogenic or pathogenic microflora under certain conditions during production.
    The invention can be used in small scale food industry companies for the reception of small volumes of caviar as well as in large scale companies whose production of caviar is important.
    权利要求:
    Claims (4)
    [1]
    A device for producing a granular food product, such as a caviar substituting product, comprising a container for the initial mixture (1), a heating device (2) and a device for dispensing the initial mixture (5) with outlet pipes, characterized in that the pipes and the valves (7) of the initial mixing vessel (1) are connected in series with a first pump (8), with the first heat exchange device (3) by means of at both ends, the initial mixture dispensing device (5) is provided with outlet pipes, droppers (6) are connected to the ends of the outlet pipes under which a semi-tubular device-granulator container (10) ) is placed, which is connected to a second pump (9) and a prepared granule collector (11) by a pipe and a second heat exchange device (4).
    [2]
    2. Device according to claim 1, wherein the first and second pumps are centrifugal.
    [3]
    3. Device according to claim 1, wherein the prepared granule collector comprises threads (12).
    [4]
    4. Device according to claim 3, wherein the nets can be replaced.
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    同族专利:
    公开号 | 公开日
    NL2001997A1|2010-01-18|
    EP2145550A1|2010-01-20|
    NL2001997C2|2014-08-07|
    FR2933847A1|2010-01-22|
    WO2010007111A1|2010-01-21|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    GB1190407A|1967-08-10|1970-05-06|Inst Elementoorganicheskikh So|Installation of Producing Synthetic Granular Caviar|
    AT332204B|1973-06-20|1976-09-10|I Elementoorganicheskikh Soedi|PLANT FOR THE MANUFACTURE OF GRAINY PRODUCTS FROM NUTRITIONAL MATERIALS|
    DE4125133C2|1991-07-30|1993-09-30|Nukem Gmbh|Method and device for producing alginate balls|JP2012045475A|2010-08-26|2012-03-08|Seiko Epson Corp|Gel manufacturing apparatus and gel manufacturing method|
    法律状态:
    2011-05-31| RE| Patent lapsed|Effective date: 20101130 |
    优先权:
    申请号 | 申请日 | 专利标题
    EP08160400A|EP2145550A1|2008-07-15|2008-07-15|Device for the production of granular caviar substitute|
    EP08160400|2008-07-15|
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